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Mighty Way Industrial Limited

Solid Lubrication Bearing for Construction, mining & ports machinery

Solid Lubrication Bearing for Construction, Mining & Ports Machinery

Product Overview

MTWB Solid Lubrication Bearings are engineered specifically for heavy-duty equipment operating in construction, mining, and port machinery applications where conventional lubrication is difficult, impossible, or uneconomical.Designed with embedded solid lubricants using advanced polymer matrix technology, these self-lubricating bearings deliver reliable performance under high loads, low speeds, high temperatures, dusty environments, and other severe industrial operating conditions. MTWB helps OEM manufacturers and equipment operators improve reliability while reducing maintenance costs and extending service life through application-specific bearing solutions.

How It Works

MTWB Solid Lubrication Bearings utilize a proprietary polymer material injected into the bearing through a specialized process. This polymer material adsorbs saturated lubricating oil, ensuring that the lubricant remains tightly and continuously in contact with the raceways and rollers while effectively preventing contaminants from entering the bearing interior. The lubricating oil is "stored" in the micro-pores within the polymer based on surface tension. During operation, a small portion of the lubricating oil slowly moves to the material surface through capillary action; when operation stops, the lubricating oil re-adheres to the polymer for "storage".This innovative mechanism ensures consistent lubrication throughout the bearing's service life without external intervention.

Key Advantages

AdvantageDescription
Lifetime Maintenance-FreeWith polymer matrix adsorption saturated lubricant technology, lubricant seamlessly adheres to the raceway and rolling elements without the need for an external oil supply system—re-greasing is completely eliminated

                        The embedded sealing design effectively prevents pollutant invasion, improves water     flushing resistance by 80%, and significantly reduces the risk of downtime caused by lubrication failure



Extended Service LifeSolid lubricant content is 2-4 times higher than traditional lubricants, and bearing service life can be extended by more than 3 times, significantly reducing the frequency of spare parts replacement.


Superior Contamination PreventionSolid lubricant is in close contact with the raceway and rollers, almost filling the entire bearing. The remaining space effectively prevents pollutants from entering the bearing, protecting it from contamination-related failure.


Zero Lubricant LeakageLubricating oil is stored in the micropores inside the polymer based on surface tension, transferred to the material surface under capillary action during operation, and reabsorbed into the polymer when operation stops—preventing environmental pollution caused by lubricating oil leakage.


Harsh Environment CompatibilitySuitable for high ambient temperatures (up to 200°C), high humidity, dust, and chemical corrosion environments

                                                   The integral bearing seal further improves oil retention



Excellent Anti-Rinsing Capability

Solid lubricants support integral seals with very good anti-rinsing ability, making them ideal for wash-down environments common in port and mining 

operations.



Clean & Environmentally FriendlyLeaves oil contained within the bearing, eliminating grease leakage and run-off that can contaminate waterways and work sites

Technical Specifications

ParameterSpecification
Lubrication TypeSolid lubrication with polymer matrix adsorption technology
Operating Temperature RangeUp to 200°C (392°F)
Lubricant Content2-4 times higher than conventional lubricants
Service Life Extension3+ times longer than traditional bearings
Water Flushing Resistance80% improvement
SealingIntegral bearing seal design


MaterialPolymer matrix with embedded solid lubricant
CustomizationAvailable in various sizes and configurations for specific applications


Note: Solid lubricant cannot be used in organic solvents such as acetone, petroleum benzene, or white kerosene.

Applications

MTWB Solid Lubrication Bearings are widely deployed across demanding industrial sectors:

Construction Machinery

Crane and conveyor systems

Slewing rings and large valves

Earthmoving equipment

Heavy equipment engineering applications

Mining Equipment

Continuous casting machines and rolling mills

  • Crushers and conveyors

  • Excavator booms and pivot points

  • Metallurgical equipment

  • Ore processing machinery

  • Material handling systems

  • Ports & Material Handling Machinery

  • Shipboard equipment and offshore applications

  • Container handling equipment

  • Large cranes and hoists

  • Hydraulic machinery

  • Additional Applications

    ◆Food and beverage machinery—solving pollution problems caused by traditional bearing lubricating ◆oil leakage and improving food safety levels

    ◆Steel rolling equipment

    ◆Water conservancy gates

    ◆Automated production lines

    Why Choose MTWB Solid Lubrication Bearings?

    MTWB understands that the end goal of structural optimization is to improve bearing performance to the best application costing.Through research into low-frictional composite materials, MTWB continuously improves the reliability and durability of solid lubricants, with the ultimate goal of predicting and extending solid lubricated bearing life.

    By choosing MTWB Solid Lubrication Bearings for your construction, mining, and port machinery, you benefit from:

    ◆Reduced operating costs—eliminating regreasing operations and extending maintenance intervals

    ◆Improved equipment availability—minimizing downtime caused by lubrication failure

    ◆Simplified maintenance—fewer greases to buy, store, and dispose of

    ◆Enhanced environmental compliance—eliminating grease leakage and run-off